200L Liquid Preparation System

Functional Introduction of Liquid Preparation System:

1、Automatic liquid preparation control set by variety;

2、Automatic liquid inlet, automatic water supplement, automatic weighing, automatic stirring, automatic pressure maintaining, automatic liquid medicine transmission, and automatic control of tank constant temperature.

3、Verifiable automatic cleaning system

4、Automatic cleaning ball, no dead corner for tank cleaning, automatic pipeline cleaning, automatic sampling valve cleaning, automatic filter housing cleaning, and automatic tank cleaning according to the verified process, and automatic confirmation of the cleaning effect of each process.

5、Fully automatic online SIP control of the liquid preparation system

6、Online automatic SIP of various medium pipelines in the batching system and online SIP of various filters.

7、Online automatic tightness detection of the liquid preparation system

8、Before each SIP starts, the online automatic air tightness detection of the liquid preparation system is performed.

9、Online automatic integrity test of liquid medicine filter

10、Online automatic detection of the filter after liquid medicine filtration, and automatic wetting and automatic integrity test of the filter after online SIP.

Working Principle:

The working principle of the liquid dispensing system is primarily based on a preset formula, where various liquid and solid raw materials are transported, measured, mixed, and filtered in a specific proportion and sequence. First, the control system activates the transfer pumps to transport the liquid raw materials from the storage containers to the dispensing device. During the transfer process, the metering device accurately measures the liquid raw materials to ensure that the added quantity meets the formula requirements. Then, the mixing device thoroughly mixes the various raw materials. If necessary, the mixed solution can be filtered through a filtration device to remove impurities, resulting in a finished solution that meets the requirements. Throughout the entire process, the control system monitors and adjusts the parameters of each stage in real time to ensure the quality and efficiency of the liquid dispensing process.

Application Areas:

Pharmaceutical Industry

In the pharmaceutical industry, liquid dispensing systems are a critical part of drug production. For example, in the production of injectable drugs, the dispensing system needs to accurately prepare solutions containing various components such as active pharmaceutical ingredients, buffers, and osmotic pressure regulators. The dispensing process must strictly adhere to Good Manufacturing Practice (GMP) guidelines to ensure the quality and safety of the drugs. Liquid dispensing systems are also used in the preparation of various dosage forms such as oral solutions and eye drops.

Chemical Industry

The chemical industry utilizes liquid dispensing systems to prepare various chemical reagents, coatings, adhesives, and other products. For example, in paint production, the dispensing system mixes resins, solvents, pigments, and additives according to a specific formula to produce paint products with different properties. For the preparation of some high-purity chemical reagents, the dispensing system needs to have high-precision metering and filtration functions to meet the quality requirements of chemical production.

Food and Beverage Industry

Liquid dispensing systems in the food and beverage industry are used to prepare beverages, jams, sauces, and other products. For example, in beverage production, the dispensing system mixes water, sugar, fruit juice, flavorings, preservatives, and other ingredients to produce various flavored beverages. Because food and beverages directly affect consumer health, the dispensing system must comply with food safety standards and ensure the stability of product taste and quality.